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What is electrostatic painting?

Electrostatic paint is a type of powder coating that is made up of a uniform mixture of solid particles of minerals, pigments, and resins. Its ability to adhere to the parts to be painted is based on the principle of static electricity, resulting in a homogeneous, highly durable and resistant finish with an exceptional quality hermetic seal.

The application of powder coating is carried out by a specialized machine that combines paint particles with air and charges them electrically during the process. These particles are attracted to the surface to be painted, which is connected to the ground, and are kept attached thanks to the static charge generated.

Subsequently, the paint-coated parts are subjected to a curing process at a temperature of 190 degrees Celsius, which completes the procedure. A relevant aspect of this technique is that it does not require the use of any type of solvent, which makes it an environmentally friendly option.

Applications of shot blasting
Aplicación pintura en polvo electroestática de un modo totalmente eficiente, nuestra empresa se ha centrado en la calidad del producto, para ello nos esforzamos en cada una de las fases de la aplicación de pintura, para lograr así la satisfacción del cliente.
 
En BCI llevmos acabo el proceso de pintado en instalaciones equipadas especialmente para esta tarea.
 
Nuestro taller de pintura electrostática cuenta con:
  • Dos Horno de curado
  • Cabinas para la aplicación con pistolas electrostáticas.
  • Cadena de transporte aéreo.
Benefits of Electrostatic Painting

At Batiz Control Inc in Saltillo, Coahuila, we are proud to offer a state-of-the-art electrostatic painting service that transforms the way surfaces are coated. Electrostatic painting is an innovative and efficient process that uses static electricity to achieve consistent, high-quality adhesion on a variety of materials and surfaces.

Environmentally friendly
Powder coatings do not require solvents and have no volatile emissions.
Highly resistant
Highly resistant to corrosion, heat, scratches, shocks, weather abrasion and temperature variations.
Different finishes
You can achieve finishes: glossy, semi-glossy, matte, metallic effects, pearlescent, a wide variety of colors, even colorless coatings.
UV resistant
The more powder coating applications you make, the denser and more resistant it will be to UV rays.
Quick drying and easy cleaning
It is applied quickly thanks to its technology, which does not involve other components such as solvents and therefore, its drying is fast
It is versatile and reduces costs
It can be used in various fields and industries such as automotive and also in the commercial, hospital, and electrical sectors.

Processes in which the electrostatic painting technique is used

Electrostatic paint is used in a variety of processes and applications due to its advantages in terms of adhesion, uniformity, and strength. Here are some processes in which electrostatic painting is used:

  • Painting of metal surfaces, to coat metal surfaces, such as steel structures, automotive parts and machinery components.
  • Painting Various Furniture In the manufacture of metal furniture, such as chairs, tables, and shelving, electrostatic painting improves appearance and corrosion resistance.
  • Cleaning and removal of salts from previously applied heat treatments and discoloration
  • Surface preparation for specific treatments
  • Microscopic grains to retain lubricants or release agents
  • Application to obtain specific roughness that allows different areas of sliding or retention
  • Application as an anti-corrosion treatment of parts
Electrostatic Painting in Industry
pintura electrostatica

Electrostatic painting is a coating process that offers a wide range of advantages and applications in various industries. Below are some of the industries that benefit from using electrostatic painting service:

  1. Automotive Industry: Electrostatic paint is used to paint automotive parts, such as bodies, chassis, and interior components, ensuring a uniform and durable finish.

  2. Furniture Industry: Furniture manufacturers use electrostatic paint to create sleek, durable finishes on metal, wood, and plastic furniture.

  3. Household Appliances Industry: Appliances, such as refrigerators, washing machines, and stoves, benefit from this type of paint to achieve an attractive, corrosion-resistant appearance.

  4. Construction Industry: In construction, electrostatic paint is applied to components such as railings, doors, windows, and metal structures, improving their durability and appearance.

  5. Agriculture Industry: Agricultural equipment, such as tractors and cultivation machinery, can benefit from electrostatic painting for greater corrosion resistance.

  6. Health Industry: In the manufacture of medical and hospital equipment, electrostatic paint offers a hygienic and durable surface.

Electrostatic Paint Application Process
Descargar información técnica
  • Treatment

    The quality of the paint will depend mainly on the treatment and cleaning that is given to the surface of the object. A layer of sealant will then be applied for the correct application of the product.

  • pintura electrostatica aplicacion

    Application

    Powder coating is applied by spraying and adhering to the metal electrostatically, on grounded parts. This stage is carried out in a specific cabin that collects and controls the surplus dust for reuse, as mentioned above.

  • Application

    Powder coating is applied by spraying and adhering to the metal electrostatically, on grounded parts. This stage is carried out in a specific cabin that collects and controls the surplus dust for reuse, as mentioned above.

Improved surface quality
Shot blasting produces a high-quality surface finish free of rust, scale, and other surface imperfections.
Increased durability
Shot blasting removes any surface contaminants that could cause corrosion or other types of degradation, improving the overall durability of the metal part or component.
Improved Grip
Shot blasting creates a rough surface that favors the adhesion of paints, coatings or other finishes, which translates into a more durable and resistant finish.
Efficiency
Blast blasting is a highly efficient process that can clean and prepare metal surfaces quickly and effectively, reducing the amount of time and labor required for surface preparation.

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Frequently asked questions

This is an environmentally friendly coating, as it transfers most of the material to the substrate, which considerably reduces the release of its particles into the air. In addition, it can be used in small quantities to cover large surfaces with low pollution emissions. Other characteristics include its resistance to abrasion, corrosion, impacts, weathering, deformation and chemicals.
It is used on many surfaces because it is a highly resistant, affordable coating that is easy to apply with a paint gun and provides good results in matters such as hermetic sealing and finishing. Its use is common in different sectors such as the manufacturing industry, where it is used on aluminum, steel, galvanized metal parts, among other ferrous and non-ferrous metals. Some products where it is used are pipes, sheets, machinery, tools, ventilation ducts, plates, anticorrosive primers, automotive spare parts, corrugated or corrugated metal tiles and hot and cold rolled profiles.
The coating thickness is completely homogeneous and does not require prior application of anti-corrosion coatings. In addition, painted structures do not chip unless scratched or cut with metal tools. In terms of cost per meter, it is more affordable than other coating processes.
The first step is to clean and degrease them to prevent any rust, dust or grease residues that could interfere with or even alter the treatment layer. You must then choose the type of treatment you will use. Consider the following aspects to choose the most suitable one:
-Type of material to be coated.
-Requirements of the parts after being painted.
-Conditions in which they are before treatment.
The most commonly used application method is the conventional electrostatic system. It uses guns to distribute an electrostatic charge to the powder, which is atomized with the help of a charged electrode located on the back. The guns produce a low amperage, high voltage electrostatic field between the piece to be coated and the electrode. It is important that the substrate is grounded to effect adhesion.

Contact us:

844-271-70-88
contacto@bci.mx

ELECTROSTATIC PAINTING IN SALTILLO, COAHUILA

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POWDER COATING PAINT IN SALTILLO

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Experts in industrial automation solutions, control systems and information systems

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Painting

At Batiz Control inc we offer electrostatic paint application services for any metal object regardless of its dimensions. With this service we perform tasks such as coating and finishing...

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We generate and develop projects for the industry in general with the highest levels of service, efficiency and quality, always seeking, achieving and preserving above all, the physical integrity of the people who operate the automation equipment.
CEO
Ing. Juan Carlos Villanueva
For 13 years,
BATIZ CONTROL INC® has helped customers optimize their production process, increase efficiency, and improve their bottom line with the highest standards of quality and service.
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